1	PMTS 2003 Quick Change Tooling Solutions From Start to Finish
2	Overview of Quick Change What Does Quick Change Really Mean What Makes Up a Quick Change Set-Up Cost Benefit
3	What Does Quick Change Really Mean Planning ahead Beginning with the end in mind Pre-set Tooling Datum Line/ Insert Tooling
4	Quick Change – Planning Ahead Getting everyone on the same page A. Management/Engineering – When quoting jobs, designing jobs or sending jobs to the floor B. Vendors – when designing tooling C. Tool room – when preparing jobs to go to the floor D. Set-up People – Following principles behind quick change E. Operators – Running jobs in line with quick change format
5	Quick Change – Planning Ahead Re-Designing – Set new standards A. Reduce unnecessary differences in tooling B. Reduce tooling vendor base so it easier to communicate your tooling needs
6	Quick Change – Planning Ahead Organizing – Have it ready A. Have shop in an orderly fashion B. All tooling needed to run job sent with job when it goes to the floor
7	Quick Change – Planning Ahead
8	Quick Change – Planning Ahead Organizing – Have it ready A. Have shop in an orderly fashion B. All tooling needed to run job sent with job when it goes to the floor C. Job Layouts that make sense and are current with quick change principles
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10	Quick Change – Planning Ahead Organizing – Have it ready A. Have shop in an orderly fashion B. All tooling needed to run job sent with job when it goes to the floor C. Job Layouts that make sense and are current with quick change principles D. Only break down a set-up as a last resort E. Machines organized for different set-up (Keep an area open for the jobs that do not work with your system)
11	Quick Change – Beginning with the end in mind A. Know which machine a job is going on when quoting B. Know which machine a job is going on when designing C. Know what tooling will be on the machine when the last job finishes and what will be needed when the next job is going to start
12	Quick Change – Beginning with the end in mind D. If changes are required, identify ahead of time – show changes on layout sheet attached to the job E. If changes were made – be sure that you return to the original setting when the job ends (That is your datum line)
13	Quick Change – What makes up a quick change set-up Pre-set end working tools Quick change collets Insert tooling Datum line tooling
14	Quick Change Pre-set end work tool holders A. Increase productivity per machine B. Faster job set-ups and change over C. Reduce tooling expenses - fewer tools wasted and lost D. Simplify tooling specifications
15	Pre-set Tooling from Boyer -Schultz
16	Pre-Set Tooling from Boyer-Schultz
17	Pre-Set Tooling from Tri-Lock
18	Pre-set tooling in house custom
19	Pre-set tooling in house custom
20	Preset Tooling - Dovetails New Market Products
21	Pre-set tooling from New Market Products
22	Quick Change Collets Reduce Material Changeover Time
23	Quick Change from Hardinge
24	Benefits of Quick Change Insert Tooling Reduced Down Time Greater Part Production Advantages In Tool Coatings Greater Variety Of Materials Better Use Of Personnel Ease Of Datum Point Set-up
25	Tool Coatings
26	Greater Variety Of Cutting Materials Carbide comes in wide varieties Use of different high speed steels Diamond tipped Cermet
27	Insertable Tooling
28	Styles of insert form tools
29	End working insert tooling
30	Cut off insert tooling
31	Reduced Down Time and Greater Part Production Using Insert Tooling
32	Datum Line Tooling Best performance for your multi or single spindle screw machine
33	Datum line insert tooling
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35	Quick Change Set-Up Cost Reduction Shop Rate: $60 per hour 7 second cycle time
36	Quick Change Set-Up Cost Reduction Typical Shop Rate: $60 per hour 7 second cycle time
37	Quick Change Set-Up Cost Reduction Typical Shop Rate: $60 per hour 15 set-ups per month
38	Better Use of Personnel Set-up men can spend more time improving processes Less skilled employees can keep a job running on a machine without help Tool room able to focus on projects making your company money
39	Key Points Covered Plan ahead Know what is needed Look at big picture on savings
40	Copyright Page Copyright Reynolda Manufacturing Solutions 2003 No part may be reproduced or used without authors permission.